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WELD OVERLAY, WEAR & ABRASION PROTECTION SOLUTIONS

PRODUCT RANGE

WELD OVERLAY PRODUCT

  WELD OVERLAY  

DGC AFRICA specializes in Weld Overlay Solutions that significantly enhance the durability and performance of industrial equipment operating under harsh conditions. These overlays are meticulously engineered to combat the severe abrasion, impact, and erosion typically encountered in industries such as mining. Adhering to stringent Australian safety standards, these solutions are recognized for their exceptional wear resistance. They are tailored to meet the specific demands of heavy-duty machinery, ensuring extended equipment life and reliability in demanding operational environments.

SUPERIOR WEAR RESISTANCE

Provides enhanced protection against abrasion and impact, which is crucial for the longevity of machinery exposed to severe wear.

 

CUSTOMIZABLE SOLUTIONS

Specifically engineered to address unique industrial challenges, ensuring optimal performance and fit for specific machinery applications.

  KEY   FEATURES  

  BENEFITS   

EXTENDED EQUIPMENT LIFE

Significantly increases the lifespan of critical machinery, reducing downtime and maintenance costs.

 

SAFETY AND COMPLIANCE

Meets high safety standards, ensuring reliable and safe operations in rigorous conditions.

  APPLICATIONS   

HEAVY INDUSTRY MACHINERY

Particularly effective for components such as crushers, mills, and conveyors that are subject to intense wear and tear.

 

These characteristics underscore DGC AFRICA’s commitment to providing robust and durable solutions for industries requiring advanced protection against wear and abrasion.

CASTINGS PRODUCT

  CASTINGS  

DGC AFRICA provides a comprehensive array of castings and bi-metallic wear-resistant products tailored for severe material handling applications. These products, crafted from high-quality materials such as NiCr4-600 and CrMo 15 3 white irons, are renowned for their exceptional durability and resistance to wear. The casting process utilizes the latest technologies in pouring and heat treatment, ensuring that each product offers optimal performance in challenging industrial environments. From wear buttons and blocks to custom-fit billets and skirt liners, these castings serve critical roles in mining and other heavy industries, enhancing equipment longevity and operational efficiency.

  KEY   FEATURES  

DIVERSE MATERIALS

Options include NiHard, White Iron, and Chrome Moly, among others.

 

ADVANCED MANUFACTURING

Utilizes cutting-edge casting and heat treatment technologies.

  BENEFITS   

SUPERIOR DURABILITY

Designed to withstand severe abrasion and impact.

 

COST-EFFECTIVE

Provides a durable and economical alternative to OEM parts.

  APPLICATIONS   

INDUSTRIAL AND MINING SECTORS

Ideal for heavy-duty applications requiring robust wear protection.

This range of cast products ensures that businesses can maintain high productivity and lower maintenance costs, reinforcing DGC AFRICA's commitment to delivering solutions that meet the demands of rigorous industrial activities.

WEAR RESISTANT CERAMICS PRODUCT

  CERAMICS  

  WEAR RESISTANT  

DGC AFRICA offers advanced Wear Resistant Ceramics designed for unmatched durability in high-abrasion environments. Ideal for sectors like coal and ore mineral processing, these ceramics significantly extend service life, enhancing equipment durability and minimizing maintenance downtime. Utilizing high-performance ceramics in areas subject to severe mechanical stress, they improve efficiency by reducing wear-related operational interruptions.

  KEY   FEATURES  

HIGH-PERFORMANCE PROTECTION

Exceptional resistance to wear and abrasion.

 

ADVANCED MANUFACTURING

Reduces the frequency of maintenance and replacement.

  BENEFITS   

IMPROVED EQUIPMENT DURABILITY

Enhances the longevity of handling systems.

 

COST-EFFECTIVE

Minimizes downtimes, enhancing productivity.

  APPLICATIONS   

INDUSTRIAL AND MINING SECTORS

Ideal for heavy-duty applications requiring robust wear protection.

These ceramics are a cornerstone for maintaining continuous operations in industries facing intense wear, ensuring that your systems operate at peak efficiency for longer periods.

TUNGSTEN HARD-FACING

  TUNGSTEN  

  HARD-FACING  

DGC AFRICA Tungsten hard-facing solutions, such as EnduraCoat™ and CTC-X®, are engineered to significantly enhance the lifespan of equipment in environments prone to extreme wear. These solutions utilize a unique welding process that embeds tungsten chips into a base metal, providing a wear resistance that far exceeds traditional overlays. Tungsten hard-facing is designed to tackle the toughest abrasion and impact conditions, making it suitable for a variety of industrial applications.

  KEY   FEATURES  

UNMATCHED HARDNESS

Offers supreme hardness and wear resistance.

 

VERSATILE APPLICATION

Suitable for high-impact and high-abrasion areas.

  BENEFITS   

EXTENDED EQUIPMENT LIFE

Increases the durability and operational lifespan of machinery.

 

REDUCTION IN DOWNTIME

Decreases the need for frequent maintenance and repairs.

  APPLICATIONS   

HEAVY INDUSTRY

Ideal for drilling tools, wear plates, and cutting edges in sectors like mining and construction.

Tungsten hard-facing stands out as an essential solution for industries requiring the highest level of durability and performance, ensuring equipment remains productive under the most challenging conditions.

QUENCHED AND TEMPERED STEEL

  QUENCHED  

  AND TEMPERED STEEL  

DGC AFRICA offers a diverse range of Quenched and Tempered steel plates, known for their high strength and durability. Utilizing advanced profile-cutting technology, DGC AFRICA can shape steel plates from 1mm to 200mm thick to meet various industrial needs. This steel is notable for its excellent toughness, weldability, and formability, making it ideal for demanding applications like demolition tools, earthmoving buckets, and structural components.

  KEY   FEATURES  

HIGH STRENGTH

Grades like 700 provide exceptional yield strength, greatly surpassing that of standard carbon steel.

 

VERSATILITY IN PROCESSING

Can be easily cut, welded, and formed using standard practices.

  BENEFITS   

ENHANCED DURABILITY

Offers extended life expectancy in high-impact and abrasive conditions.

 

IMPROVED PERFORMANCE

Ensures structural integrity under severe usage scenarios.

  APPLICATIONS   

HEAVY MACHINERY

Ideal for components such as rippers, lifting tines, and wear liner plates.

STRUCTURAL APPLICATIONS

Suitable for high-stress structural elements in construction and civil engineering.

This steel range is crucial for sectors that require robust materials to withstand tough operating conditions, ensuring reliability and longevity in heavy-duty applications.

TITANIUM CARBIDE

  TITANIUM CARBIDE  

TiC™ Titanium Carbide wear liners from DGC AFRICA combine Tic inserts with a high tensile strength natural rubber matrix and steel backing plates. The Tic inserts are integrated using a hot vulcanization process for superior bond strength, ensuring the inserts remain embedded throughout the liner's lifespan, providing consistent protection against wear and impact. These liners are specifically designed for maximum resistance to abrasion and impact, making them ideal for handling bulk materials in applications involving hard rock and iron ore.

  KEY   FEATURES  

STRONG BONDING

Vulcanization exceeds the tensile strength of the rubber matrix.

 

DURABILITY

Ensures long-lasting wear and impact resistance.

  BENEFITS   

CONSISTENT PROTECTION

Maintains performance across the liner's lifespan.

 

EASE OF INSTALLATION

Modular design and steel backing offer straightforward replacement.

  APPLICATIONS   

BULK MATERIAL HANDLING

Particularly effective in iron ore and hard rock environments.

This solution is tailored to enhance the durability and effectiveness of equipment used in demanding material handling applications.

STUD WELDING

  STUD WELDING  

DGC AFRICA offers an advanced Stud Welding Service featuring three state-of-the-art machines capable of handling stud sizes from M6 to M24. This service ensures precision and reliability by producing digital readouts to confirm each stud is fired to meet international quality standards. The applications of this service are broad, ranging from mild steels to overlay plates and ceramic liners, making it versatile for various industrial needs.

  KEY   FEATURES  

ADVANCED TECHNOLOGY

Ensures accurate stud placement and adherence to strict standards.

VERSATILITY

Capable of applying studs to a wide range of materials.

  BENEFITS   

RAPID SERVICE

Quick turnaround times for projects.

 

ECONOMICAL

Cost-effective solution for industrial fastening needs.

  APPLICATIONS   

BROAD MATERIAL COMPATIBILITY

Suitable for everything from mild steels to bimetallic and ceramic components, enhancing the structural integrity of assemblies in diverse settings.

 

This service is crucial for projects requiring robust and precise fastening solutions in construction, manufacturing, and beyond.

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