ON-SITE
MACHINING
SERVICES
DGC AFRICA's Onsite Machining Services is a leading provider of innovative, integrated engineering solutions and quality services with its onsite and in-situ equipment.
We specialise in providing high-quality asset integrity management and industrial solutions to clients across Africa. Our mission is to operate with the highest standards of safety, quality, and integrity, building long-term partnerships based on trust, collaboration, and exceptional service. We are committed to making a positive impact on African communities through sustainability and local content development and strive to support economic development throughout the continent.
DGC AFRICA is pleased to announce its collaboration with In Position Machining, a leading South African company in the field of Onsite Machining. Together, we are committed to providing high-quality asset integrity management and industrial solutions to customers throughout sub-Saharan Africa. Our mission is to operate with the highest standards of safety, quality, and integrity, building long-term partnerships based on trust, collaboration, and exceptional service.
At DGC AFRICA's Onsite Machining Services, we pride ourselves on our ability to be flexible, client-focused, and service-oriented. Our skilled technicians and state-of-the-art equipment are always ready to tackle any machining challenge, whether it's in the mining, power generation, paper, steel, or refining industry.
OUR COMPREHENSIVE
RANGE OF SERVICES
Line boring is a specialized machining process used to repair and restore cylindrical bores, typically in large equipment and machinery. The process involves enlarging or repairing existing bores using a boring bar that is inserted into the bore and rotated to cut material. Line boring is commonly used in the mining, construction, and agricultural industries to repair or modify equipment such as excavators, bulldozers, and tractors.
Hot tapping is a technique used to create a branch connection on an existing pipeline without interrupting the flow of the fluid or gas being transported. The process involves drilling a hole into the pipeline, installing a valve, and attaching a branch pipe to the valve. Hot tapping is used in the oil and gas industry, as well as in water treatment and distribution systems.
Roller grinding is a process used to maintain and repair large rotating rollers used in heavy machinery such as cranes, excavators, and conveyor systems. The process involves grinding the surface of the roller to remove damage and wear and restore the roller to its original dimensions. Roller grinding is essential for ensuring the smooth and efficient operation of heavy machinery in industries such as mining, construction, and manufacturing.
Milling is a machining process used to remove material from a workpiece using a rotating cutter. Key milling is a specific type of milling used to create keyways or slots in a workpiece. Milling and key milling are used in a variety of industries to produce a wide range of products, from machine parts and components to automotive and aerospace components.
Flange facing is a machining process used to resurface and clean the mating surfaces of flanges in piping systems. The process involves machining the surface of the flange to ensure that it is flat and smooth, which helps to create a leak-free seal when the flanges are bolted together. Flange facing is used in a variety of industries, including oil and gas, chemical processing, and power generation.
Pipe cutting and weld prepping is a process used to prepare pipes for welding and installation. The process involves cutting pipes to length and preparing the edges of the pipe for welding, including bevelling and facing. Pipe cutting and weld prepping are used in a variety of industries, including oil and gas, power generation, and water treatment.
Boring and tapping are machining processes used to create holes and threads in a variety of materials, including metal, plastic, and wood. Boring involves enlarging an existing hole, while tapping involves cutting threads into a hole. Boring and tapping are used in a variety of industries to produce a wide range of products, from machine parts and components to automotive and aerospace components.
Kiln tyre and support roller grinding is a specialized service used to refurbish and repair large rotary kilns, dryers, and similar equipment used in various industries, including cement, mining, power generation, and chemical plants. The process involves grinding the surfaces of the kiln tyres and support rollers to remove wear and damage and restore their original specifications.
Journal turning and cutting is a machining process used to repair and restore cylindrical surfaces, typically on large equipment and machinery such as turbines and generators. The process involves turning and cutting the surface of the journal to remove damage and wear and restore it to its original dimensions. Journal turning and cutting is used in industries such as power generation and heavy equipment manufacturing.
BENEFITS
INDUSTRIES
Some of the industries that utilise onsite machining services include:
BENEFITS
DGC AFRICA's onsite machining services offer several benefits to industries that rely on heavy machinery and equipment.
These benefits include:
CUSTOMIZED SOLUTIONS
DGC AFRICA's onsite machining services offer customized solutions that are tailored to meet the specific needs and requirements of each industry and project. This ensures that clients receive the most effective and efficient service possible.
SAFETY, QUALITY & INTEGRITY
DGC AFRICA prioritizes safety, quality, and integrity in all its onsite machining services. Technicians are trained to operate safely, and all work is performed in accordance with industry regulations and standards, ensuring high-quality work and long-lasting results.
ENHANCED EQUIPMENT PERFORMANCE & RELIABILITY
DGC AFRICA's onsite machining services enhance the performance and reliability of equipment by repairing and maintaining components to the required specifications. This reduces the risk of equipment failure and breakdowns, increasing productivity and profitability.
IMPROVED PART PERFORMANCE
DGC AFRICA's onsite machining services improve the performance of parts by repairing and maintaining components to the required specifications. This improves the overall efficiency of machinery and equipment, resulting in faster and more accurate production processes.
REDUCED MAINTENANCE COSTS & EQUIPMENT DOWNTIME
DGC AFRICA's onsite machining services help to reduce maintenance costs and equipment downtime by repairing and maintaining components on-site. This eliminates the need for equipment to be transported to a repair facility, reducing downtime and costs associated with transportation.
INCREASED PRODUCTIVITY & EFFICIENCY
DGC AFRICA's onsite machining services increase productivity and efficiency by repairing and maintaining components on-site, ensuring that machinery and equipment operate at peak performance levels. This improves production processes and increases profitability.
COST EFFECTIVE SOLUTIONS
DGC AFRICA's onsite machining services provide cost-effective solutions to clients by eliminating the need for equipment to be transported to a repair facility. This reduces costs associated with transportation and downtime, providing clients with efficient and cost-effective solutions.
WIDE RANGE OF SERVICES
DGC AFRICA's onsite machining services offer a wide range of services, including line boring, roller grinding, flange facing, milling, key milling, pipe cutting, weld prepping, kiln tyre, support roller grinding, and journal turning and cutting. This enables clients to access a comprehensive range of onsite machining solutions from a single provider.
Overall, onsite machining services offer a convenient, cost-effective, and high-quality solution for industries that rely on heavy machinery and equipment, helping to minimize downtime, increase productivity, and maintain asset integrity.
CONCLUSION
In conclusion, DGC AFRICA's Onsite Machining Services offers a comprehensive range of innovative, integrated engineering solutions, and quality services to clients across various industries in Africa. With its highly skilled technicians, state-of-the-art equipment, and commitment to safety, quality, and integrity, the company has built a reputation as a reliable and trusted partner for its clients.
Additionally, DGC AFRICA's focus on sustainability and local content development demonstrates its dedication to making a positive impact on African communities and supporting economic development throughout the continent. Whether it's line boring, hot tapping, roller grinding, flange facing, or any other onsite machining service, DGC AFRICA is equipped to handle the machining challenges of today and tomorrow, and to build long-term partnerships based on trust, collaboration, and exceptional service.
