STRUCTURAL, MECHANICAL, PIPING, & PLATEWORK (SMPP)
At DGC AFRICA, we provide a wide range of specialized engineering services designed to meet the unique needs of various industries.
Our focus on precision, quality, and client satisfaction ensures successful project outcomes across sub-Saharan Africa and beyond.
SERVICE OFFERING
STRUCTURAL STEELWORK
SHOP WORK & FABRICATION
Our team excels in detailed shop work, creating components with meticulous attention to detail, ensuring high-quality output that meets industry standards.
PAINTING & SHIPPING
Specialized painting services protect steelwork against environmental factors, with efficient shipping ensuring timely delivery to project sites.
MATERIALS MANAGEMENT & LOGISTICS
Holistic materials management encompassing procurement, storage, and distribution, supported by an efficient logistics system.
PRE-ASSEMBLY & ERECTION
Pre-assembly of structures minimizes on-site work and ensures quicker erection with adherence to safety protocols.
COMPLEX RIGGING FOR HEAVY LIFTS
Advanced rigging skills for managing heavy lifts, ensuring safe and efficient handling of large and heavy materials.
SHEETING ERECTION & ON-SITE PAINTING
Offering sheeting erection services and on-site painting for final touches, ensuring a cohesive and finished look.
MECHANICAL & PLATEWORK
SHOP DETAILING & FABRICATION
Detailed shop drawings and precision fabrication to meet exact project specifications.
PAINTING & SHIPPING
Protective painting processes against environmental and chemical damage, complemented by efficient shipping.
MATERIAL HANDLING & SPECIFICATIONS
Extensive knowledge in handling diverse materials, catering to various industrial specifications.
PIPE DIAMETER & INSTALLATION METHODOLOGIES
Proficiency in managing various pipe diameters and employing suitable installation methodologies.
ON-SITE FABRICATION
On-site fabrication services for site-run piping and pipe supports, ensuring seamless integration and installation.
FLUSHING & HYDRO-TESTING
Thorough flushing and hydro-testing of piping systems to ensure safety and operational standards.
PAINTING & COLOUR CODING
Specialized painting and colour coding of pipes for identification, safety, and compliance with industry regulations.
CIVIL & EARTHWORKS
SMALL-SCALE CIVIL WORKS
Specializing in small-scale civil works, including various construction and repair work.
FOCUS ON EARTHWORKS
Comprehensive earthworks services involving excavation, land grading, and other soil-related tasks for site preparation.
CIVIL SUBCONTRACTOR MANAGEMENT
Expert management of civil subcontractors to ensure efficient and high-standard project execution.
ADDITIONAL SERVICES
PLANT INSTALLATIONS
End-to-end installation of industrial plants, encompassing custom design, advanced equipment integration, and adherence to safety and regulatory standards.
UPGRADES
Enhancements to operational efficiency, capacity, and energy efficiency through integrating the latest technologies and updating systems.
RELOCATIONS
Minimal operational disruption during plant relocations, including planning, dismantling, transportation, reassembly, and commissioning.
SPECIALIZED WELDING
MATERIALS EXPERTISE
Working with diverse metals including copper, brass, stainless steel, and carbon steel for various industrial needs.
VERSATILE WELDING TECHNIQUES
Proficient in MIG, TIG, SMAW, and FCAW welding methods, ensuring efficiency and high-quality welds.
QUALITY & COMPLIANCE
Adherence to stringent industry standards and rigorous quality control measures to ensure weld integrity and strength.
INDUSTRY APPLICATIONS
Supporting multiple industries with effective and specialized welding requirements.
REPAIRS
IN-SITU REPAIRS
On-site repairs addressing structural issues with minimal disruption, including welding, reinforcement, and component replacements.
RAPID ASSESSMENT & SOLUTION DEVELOPMENT
Quick damage assessment and effective repair strategies tailored to each situation.
EFFICIENT EXECUTION TO MINIMIZE DOWNTIME
Rapid execution of repairs to reduce downtime and ensure timely restoration of operations.
BEYOND REPAIRS
Strengthening and upgrading structures to enhance resilience against future wear and tear.
SAFETY & COMPLIANCE
Ensuring repairs are safe, reliable, and compliant with industry standards.
PREVENTATIVE MEASURES & MAINTENANCE
Ongoing maintenance and support to prevent future issues and extend the lifespan of structures.
PROTECTION
CORROSION PROTECTION
Advanced coating techniques and cathodic protection solutions for structural steel, mechanical components, piping systems, and platework.
TARGETED CORROSION MONITORING
Regular checks and predictive maintenance for specific corrosion risks in SMPP components.
MATERIAL SELECTION & CORROSION-RESISTANT ALLOYS
Advising on and using materials and alloys resistant to corrosion for enhanced durability.
CUSTOMIZED CORROSION PROTECTION PLANS
Developing tailored corrosion protection strategies for each project.
BENEFITS
COMPREHENSIVE SERVICES
Access to a wide range of turnkey engineering, design, and construction solutions tailored to meet specific industry needs.
EXPERIENCE AND EXPERTISE
Extensive experience and technical expertise in delivering high-quality, innovative solutions for diverse engineering challenges.
COLLABORATIVE APPROACH
Working closely with clients to ensure their needs and expectations are met every step of the way.
FLEXIBILITY AND ADAPTABILITY
Ability to find creative solutions and workarounds, ensuring project success even in challenging conditions.
SAFETY AND SUSTAINABILITY
Commitment to upholding the highest standards of safety and sustainability in all projects, ensuring long-term benefits for your business and the community.
CHALLENGES
AND SOLUTIONS
COMPLEX PROJECT REQUIREMENTS
Providing tailored solutions that address the unique challenges of your project, ensuring optimal outcomes.
ENSURING QUALITY AND TIMELINESS
Prioritizing quality and timely delivery to avoid operational disruptions.
CUSTOM SOLUTIONS FOR DIVERSE NEEDS
Developing custom solutions to meet the specific requirements of your project with our extensive range of services and expertise.
PROJECT HIGHLIGHTS
MOPANI COPPER MINES - MUFULIRA, ZAMBIA
1490 ML DEEP PUMP CHAMBERG
PROJECT
Supply, fabricate, and install pipelines, valves, crawler beam structure, support structure, access platforms, pumps, and motors with civil works.
MOPANI COPPER MINES - MUFULIRA, ZAMBIA
WINDER HOUSE PROJECT PROJECT
Supply, fabrication and installation of 900 tons steel structure with sheeting.
MOPANI COPPER MINES - MUFULIRA, ZAMBIA
SURFACE CONVEYOR PROJECT
PROJECT
Supply, fabrication, and installation of around 950 tons of steel structures including conveyors, equipment, conveyor belting, and sheeting.
MOPANI COPPER MINES - MUFULIRA, ZAMBIA
MATTE SETTLING FURNACE PROJECT
– ISA SMELTER
Replace all Matte Settling Furnace shell panels and frame steelwork, including grillage beams, lower frame members, and more.
MOPANI COPPER MINES - MUFULIRA, ZAMBIA
PREHEATER PROJECT ACID PLANT
Supply, fabricate, and install preheater tube bundle, including repair works.
MOPANI COPPER MINES - MUFULIRA, ZAMBIA
ISA STACK PROJECT
Replacement of the top half of the stainless-steel ISA stack, including fabrication.
MOPANI COPPER MINES - MUFULIRA, ZAMBIA
ACID STORAGE TANK SURFACE PAINTING
PROJECT
Sandblasting and painting of 2500m2 surface area including both tanks.
MOPANI COPPER MINES - MUFULIRA, ZAMBIA
WESP PROJECT
GAS CLEANING PLANT
Dismantle, repair, and install primary reverse jet scrubber, and associated structures.
MOPANI COPPER MINES - MUFULIRA, ZAMBIA
WASTE HEAT RECOVERY BOILER
PROJECT
Replace damaged boiler tube panels, roof covers, blow-down line, and other components. Inspect and service various boiler parts.
LIMECO - LUSAKA, ZAMBIA
LIME PLANT PROJECT
Installation of belt conveyors, apron conveyors, limestone skips, kiln feed twin hoppers, and more.
DGC AFRICA?
WHY CHOOSE
Partnering with DGC AFRICA provides you with a comprehensive suite of services, from technical solutions to full project execution. Our combined experience and capabilities ensure cost-effective, fit-for-purpose solutions with quality and safety at the forefront.
Our expertise unlocks your organization's full potential, equipping you to succeed in today’s dynamic business environment. Join us on this journey of innovation and collaboration, and let's drive your success forward with a partnership rooted in trust, reliability, and excellence. At DGC AFRICA, we are ready to be your strategic partner, supporting your growth and prosperity with unparalleled engineering solutions.