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STRUCTURAL, MECHANICAL, PIPING, & PLATEWORK (SMPP)

At DGC AFRICA, we provide a wide range of specialized engineering services designed to meet the unique needs of various industries.

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Our focus on precision, quality, and client satisfaction ensures successful project outcomes across sub-Saharan Africa and beyond.

  SERVICE OFFERING  

  STRUCTURAL    STEELWORK  

SHOP WORK & FABRICATION

Our team excels in detailed shop work, creating components with meticulous attention to detail, ensuring high-quality output that meets industry standards.

 

PAINTING & SHIPPING

Specialized painting services protect steelwork against environmental factors, with efficient shipping ensuring timely delivery to project sites.

 

MATERIALS MANAGEMENT & LOGISTICS

Holistic materials management encompassing procurement, storage, and distribution, supported by an efficient logistics system.

 

PRE-ASSEMBLY & ERECTION

Pre-assembly of structures minimizes on-site work and ensures quicker erection with adherence to safety protocols.

 

COMPLEX RIGGING FOR HEAVY LIFTS

Advanced rigging skills for managing heavy lifts, ensuring safe and efficient handling of large and heavy materials.

 

SHEETING ERECTION & ON-SITE PAINTING

Offering sheeting erection services and on-site painting for final touches, ensuring a cohesive and finished look.

  MECHANICAL    & PLATEWORK  

SHOP DETAILING & FABRICATION

Detailed shop drawings and precision fabrication to meet exact project specifications.

PAINTING & SHIPPING

Protective painting processes against environmental and chemical damage, complemented by efficient shipping.

MATERIAL HANDLING & SPECIFICATIONS

Extensive knowledge in handling diverse materials, catering to various industrial specifications.

PIPE DIAMETER & INSTALLATION METHODOLOGIES

Proficiency in managing various pipe diameters and employing suitable installation methodologies.

ON-SITE FABRICATION

On-site fabrication services for site-run piping and pipe supports, ensuring seamless integration and installation.

FLUSHING & HYDRO-TESTING

Thorough flushing and hydro-testing of piping systems to ensure safety and operational standards.

PAINTING & COLOUR CODING

Specialized painting and colour coding of pipes for identification, safety, and compliance with industry regulations.

  CIVIL    & EARTHWORKS  

SMALL-SCALE CIVIL WORKS

Specializing in small-scale civil works, including various construction and repair work.

FOCUS ON EARTHWORKS

Comprehensive earthworks services involving excavation, land grading, and other soil-related tasks for site preparation.

 

CIVIL SUBCONTRACTOR MANAGEMENT

Expert management of civil subcontractors to ensure efficient and high-standard project execution.

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  ADDITIONAL    SERVICES  

PLANT INSTALLATIONS

End-to-end installation of industrial plants, encompassing custom design, advanced equipment integration, and adherence to safety and regulatory standards.

 

UPGRADES

Enhancements to operational efficiency, capacity, and energy efficiency through integrating the latest technologies and updating systems.

RELOCATIONS

Minimal operational disruption during plant relocations, including planning, dismantling, transportation, reassembly, and commissioning.

  SPECIALIZED    WELDING  

MATERIALS EXPERTISE

Working with diverse metals including copper, brass, stainless steel, and carbon steel for various industrial needs.

 

VERSATILE WELDING TECHNIQUES

Proficient in MIG, TIG, SMAW, and FCAW welding methods, ensuring efficiency and high-quality welds.

 

QUALITY & COMPLIANCE

Adherence to stringent industry standards and rigorous quality control measures to ensure weld integrity and strength.

 

INDUSTRY APPLICATIONS

Supporting multiple industries with effective and specialized welding requirements.

  REPAIRS    

IN-SITU REPAIRS

On-site repairs addressing structural issues with minimal disruption, including welding, reinforcement, and component replacements.

 

RAPID ASSESSMENT & SOLUTION DEVELOPMENT

Quick damage assessment and effective repair strategies tailored to each situation.

 

EFFICIENT EXECUTION TO MINIMIZE DOWNTIME

Rapid execution of repairs to reduce downtime and ensure timely restoration of operations.

 

BEYOND REPAIRS

Strengthening and upgrading structures to enhance resilience against future wear and tear.

 

SAFETY & COMPLIANCE

Ensuring repairs are safe, reliable, and compliant with industry standards.

 

PREVENTATIVE MEASURES & MAINTENANCE

Ongoing maintenance and support to prevent future issues and extend the lifespan of structures.

  PROTECTION    

CORROSION PROTECTION

Advanced coating techniques and cathodic protection solutions for structural steel, mechanical components, piping systems, and platework.

 

TARGETED CORROSION MONITORING

Regular checks and predictive maintenance for specific corrosion risks in SMPP components.

 

MATERIAL SELECTION & CORROSION-RESISTANT ALLOYS

Advising on and using materials and alloys resistant to corrosion for enhanced durability.

 

CUSTOMIZED CORROSION PROTECTION PLANS

Developing tailored corrosion protection strategies for each project.

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  BENEFITS  

COMPREHENSIVE SERVICES

Access to a wide range of turnkey engineering, design, and construction solutions tailored to meet specific industry needs.

 

EXPERIENCE AND EXPERTISE

Extensive experience and technical expertise in delivering high-quality, innovative solutions for diverse engineering challenges.

 

COLLABORATIVE APPROACH

Working closely with clients to ensure their needs and expectations are met every step of the way.

 

FLEXIBILITY AND ADAPTABILITY

Ability to find creative solutions and workarounds, ensuring project success even in challenging conditions.

 

SAFETY AND SUSTAINABILITY

Commitment to upholding the highest standards of safety and sustainability in all projects, ensuring long-term benefits for your business and the community.

  CHALLENGES  

  AND SOLUTIONS  

COMPLEX PROJECT REQUIREMENTS

Providing tailored solutions that address the unique challenges of your project, ensuring optimal outcomes.

 

ENSURING QUALITY AND TIMELINESS

Prioritizing quality and timely delivery to avoid operational disruptions.

 

CUSTOM SOLUTIONS FOR DIVERSE NEEDS

Developing custom solutions to meet the specific requirements of your project with our extensive range of services and expertise.

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  PROJECT HIGHLIGHTS  

MOPANI COPPER MINES - MUFULIRA, ZAMBIA

  1490 ML DEEP PUMP CHAMBERG  

  PROJECT  

Supply, fabricate, and install pipelines, valves, crawler beam structure, support structure, access platforms, pumps, and motors with civil works.

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MOPANI COPPER MINES - MUFULIRA, ZAMBIA

  WINDER HOUSE PROJECT    PROJECT  

Supply, fabrication and installation of 900 tons steel structure with sheeting.

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MOPANI COPPER MINES - MUFULIRA, ZAMBIA

  SURFACE CONVEYOR PROJECT  

  PROJECT  

Supply, fabrication, and installation of around 950 tons of steel structures including conveyors, equipment, conveyor belting, and sheeting.

MOPANI COPPER MINES - MUFULIRA, ZAMBIA

  MATTE SETTLING FURNACE PROJECT  

  – ISA SMELTER  

Replace all Matte Settling Furnace shell panels and frame steelwork, including grillage beams, lower frame members, and more.

MOPANI COPPER MINES - MUFULIRA, ZAMBIA

  PREHEATER PROJECT    ACID PLANT  

Supply, fabricate, and install preheater tube bundle, including repair works.

MOPANI COPPER MINES - MUFULIRA, ZAMBIA

  ISA STACK    PROJECT  

Replacement of the top half of the stainless-steel ISA stack, including fabrication.

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MOPANI COPPER MINES - MUFULIRA, ZAMBIA

  ACID STORAGE TANK SURFACE PAINTING  

  PROJECT  

Sandblasting and painting of 2500m2 surface area including both tanks.

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MOPANI COPPER MINES - MUFULIRA, ZAMBIA

  WESP PROJECT  

  GAS CLEANING PLANT  

Dismantle, repair, and install primary reverse jet scrubber, and associated structures.

MOPANI COPPER MINES - MUFULIRA, ZAMBIA

  WASTE HEAT RECOVERY BOILER  

  PROJECT  

Replace damaged boiler tube panels, roof covers, blow-down line, and other components. Inspect and service various boiler parts.

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LIMECO - LUSAKA, ZAMBIA

  LIME PLANT    PROJECT  

Installation of belt conveyors, apron conveyors, limestone skips, kiln feed twin hoppers, and more.