SILO CLEANING
SERVICES
DGC AFRICA offers a highly specialized service for cleaning contaminated and clogged-up bulk storage containers in the manufacturing, mining and mineral processing industries.
INTRODUCTION
Silo Cleaning Services involve the safe and efficient removal of compacted materials from storage vessels such as silos, bins, hoppers, tanks, reactors, and chimneys. These services are essential for maintaining the functionality and safety of storage systems across various industries.
SERVICE OFFERING
ADVANCED TECHNOLOGIES
FOR SILO CLEANING
CARDOX CO2 SYSTEM
The Cardox CO2 System utilizes liquid carbon dioxide, which is activated by a small electrical charge to rapidly convert to gas, expanding in volume and creating a powerful heaving force. This force dislodges material build-ups safely and efficiently, all within milliseconds. The system's design ensures that it can be adjusted to suit different conditions by selecting the appropriate rupture disc thickness, facilitating repeated use with minimal downtime for maintenance.
SILOWHIP SYSTEM
The SiloWhip System, operated from outside the silo, employs a hydraulic or pneumatic-driven whipping head that rotates 360 degrees and reaches depths of up to 50 meters. This system efficiently breaks down material build-up, allowing it to fall to the base of the silo for easy extraction. This method is particularly effective in ensuring the cleanliness and functionality of the silo without the need for personnel to enter potentially hazardous confined spaces.
DURING BLAST
AFTER BLAST
BENEFITS OF MODERN SILO CLEANING
SAFETY FIRST
Our technologies ensure a completely safe cleaning process by eliminating the need for human entry into confined spaces. These systems are capable of safely handling even flammable, explosive, or toxic materials.
HYGIENE AND ENVIRONMENTAL CONSIDERATIONS
The cleaning process is dry, involving no water or chemicals, which prevents contamination and is environmentally friendly. Regular cleaning is essential to maintain high standards of hygiene and to prevent contamination and loss of storage capacity.
COST EFFICIENCY
Our systems help mitigate costs associated with confined space entry regulations and allow for the reclamation or recycling of vessel contents, thereby reducing overall cleaning costs. The technology also helps maintain storage capacity by eliminating build-ups and blockages, further contributing to economic efficiency.
INDUSTRIES AND APPLICATIONS
OF SILO CLEANING
WHO CAN BENEFIT
FROM SILO CLEANING SERVICES?
Our Silo Cleaning Services cater to a wide range of industries, including but not limited to:
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Manufacturing
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Mining
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Construction
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Agriculture
These services are vital for:
REMOVING PRODUCT BUILD-UP
Ensuring the smooth flow of materials and preventing blockages.
RESTORING FLOW RATES
Maintaining optimal flow rates for efficient operations.
RECOVERING DESIGN CAPACITY
Reclaiming lost storage capacity due to build-ups.
PREVENTING CROSS-CONTAMINATION
Ensuring that different materials do not mix and contaminate each other.
RECLAIMING LOST MATERIALS
Recovering materials that can still be used, reducing waste.
ELIMINATING COMBUSTION-GENERATING HOT SPOTS
Preventing the risk of fires and explosions.
DECOMMISSIONING STORAGE VESSELS
Facilitating safe and efficient decommissioning during facility conversions or shutdowns.
Industries such as breweries, distilleries, cement plants, mineral processing facilities, and thermal power plants find these services particularly beneficial.
BENEFITS
ENHANCED EFFICIENCY
Our advanced technologies ensure optimal cleaning, maintaining the functionality and capacity of your storage systems.
SAFETY AND RELIABILITY
Our methods eliminate the need for human entry into confined spaces, reducing safety risks.
COST SAVINGS
Regular cleaning reduces maintenance costs and minimizes downtime, enhancing overall operational efficiency.
ENVIRONMENTAL RESPONSIBILITY
Our dry cleaning processes prevent contamination and are environmentally friendly.
HYGIENE MAINTENANCE
Regular cleaning maintains high hygiene standards, crucial for industries dealing with sensitive materials.
CHALLENGES AND SOLUTIONS
MANAGING MATERIAL BUILD-UPS
Materials such as cement, coal, soda ash, fertilizer, plaster, animal feed, salt, and clay stored in silos are prone to moisture attraction, leading to binding and clumping. As these clumps dry, they harden and can obstruct valve outlets, causing disruptions in material flow, capacity reduction, and production halts. Advanced technologies like the Cardox CO2 System and SiloWhip System effectively break down these build-ups, restoring full functionality to storage systems.
ENSURING SAFETY AND EFFICIENCY
Cleaning silos and storage vessels without entering confined spaces can be challenging. Our advanced systems, operated from outside the silo, ensure that cleaning is carried out safely and efficiently. This approach eliminates the need for personnel to enter hazardous areas, reducing the risk of accidents and ensuring compliance with safety regulations.
WHY DGC AFRICA
Partner with us for expert silo cleaning services. We ensure optimal performance, safety, and efficiency through advanced cleaning techniques. From using the Cardox CO2 System for safe material dislodgement to the SiloWhip System for comprehensive cleaning without confined space entry, our services are designed to meet your industrial needs with precision and care. With a proven track record in Africa and internationally, we deliver high-quality, reliable, and efficient silo cleaning solutions. Trust us to enhance the efficiency, safety, and sustainability of your storage systems
