PRECAST REFRACTORY SHAPES
Since 1986, our Precast Division has specialized in the manufacture of customized precast refractory shapes. These shapes are manufactured off-site in controlled conditions and dried at our production facilities, ensuring strict quality control measures. This guarantees accurate molding and final casting, resulting in extended product service life.
Precast refractory shapes offer the added benefits of easy installation and reduced repair times.
SERVICE OFFERING
LEADERS IN THE DEVELOPMENT
OF APPLICATIONS OF PRECAST
REFRACTORY SHAPES
STATE-OF-THE-ART PRODUCTION FACILITIES
Our facilities are equipped with the latest technology to produce high-quality precast shapes.
STRINGENT QUALITY CONTROL MEASURES
Ensuring every product meets the highest standards through rigorous testing and inspection.
3D PARAMETRIC COMPUTER MODELLING SOFTWARE
Advanced software for precise design and visualization of final products.
LATEST POLYSTYRENE CUTTING & MOULD DESIGN TECHNOLOGY
Innovative mould design for creating accurate and high-quality shapes.
OVERHEAD CRANAGE
Capable of lifting large “Big Block” precast shapes, ensuring safe and efficient handling.
HIGH-INTENSITY PADDLE MIXERS
For consistent mixing of materials, enhancing the quality and durability of the shapes.
RELIABLE & EFFICIENT SERVICE
Committed to delivering products on time and meeting customer needs.
ENHANCED SERVICE LIFE
Our precast shapes are designed to last longer and perform better in industrial applications.
Our precast refractory shapes are used in a variety of furnace applications, including:
FURNCE APPLICATIONS
-
Launders
-
Ladles
-
Burners
-
Feed Chutes
-
Bull Nose
-
TAD Damper
-
Cyclone Roofs
-
Kiln Hood Roofs
-
Cement Burner Lance
-
Coke Oven Bricks & Modules
STATE-OF-THE-ART
TECHNOLOGY
3D PARAMETRIC COMPUTER MODELING
Each component is designed using advanced modeling software to inspect form and fit before manufacturing.
POLYSTYRENE CUTTING & MOULD DESIGN
Utilizing the latest technology for faster and more accurate mould production.
HIGH-INTENSITY PADDLE MIXERS
Ensuring consistent and thorough mixing of materials.
ADJUSTABLE HIGH-FREQUENCY VIBRATING TABLES
Capable of handling big block casts.
PROGRAMMABLE DRYING FURNACE
Adjustable to dry precast blocks of various sizes, from 2.5 meters to 10 meters in length.
RELIABLE
& EFFICIENT SERVICE
OVERHEAD CRANES
Efficiently move and hoist big blocks from casting to drying or loading.
ADEQUATE FACILITY DESIGN
Spacious facilities for safe offloading and loading of trucks.
PRODUCTION FACILITY
Ensures strict quality control and consistent manufacturing processes.
BENEFITS
CONSISTENT AND CONTROLLED MANUFACTURING PROCESS
PURPOSE-DEVELOPED MATERIALS AND SHAPES
Tailored for each specific application.
OFF-SITE MANUFACTURING
Minimizes interface with production, reducing disruptions.
ENGINEERED FOR HIGHER WEAR AREAS
Using optimal refractory materials for durability.
EASY INSTALLATION AND REDUCED DOWNTIME
QUICK INSTALLATION
Precast shapes are easier to install, reducing downtime.
FASTER HEAT-UP TIMES
Minimizing operational delays.
LARGE SHAPES
From 1 kg to 9 metric tons, resulting in fewer joints and quicker installation.
ENHANCED PRODUCT SERVICE LIFE
STRINGENT QUALITY CONTROL
Ensures accurate moulding and final casting.
LOWER POROSITY
Easier slag or dross removal.
EXTENDED SERVICE LIFE
Our products are designed for longevity and reliability.
CHALLENGES & SOLUTIONS
COMPLEX DESIGN AND MANUFACTURING
ADVANCED TECHNOLOGY
Utilizing state-of-the-art equipment and software to ensure precision and quality.
INNOVATIVE MOULD DESIGN
Employing the latest techniques to create accurate and durable shapes.
INSTALLATION AND OPERATIONAL EFFICIENCY
EFFICIENT SERVICE
Providing reliable and timely delivery of products.
MINIMIZED DOWNTIME
Quick installation and heat-up times reduce operational delays.
QUALITY AND DURABILITY
STRINGENT QUALITY CONTROL
Ensuring every product meets high standards.
ENGINEERED FOR PERFORMANCE
Using the best materials and techniques for enhanced durability.
WHY DGC AFRICA?
Partner with us for expert precast refractory shapes services. We ensure optimal performance, safety, and efficiency through deep expertise and continuous innovation. From state-of-the-art production facilities and advanced technology to stringent quality control and reliable service, we address your unique industrial needs with tailored solutions. With a proven track record since 1986, we deliver high-quality, durable, and efficient refractory shapes. Trust us for reliable and innovative solutions backed by decades of industry experience.