OUR PRODUCT RANGE
DGC POLYTECH EXTREME
ULTRA-FAST CURING COMPOSITE FOR EMERGENCY AND PERMANENT REPAIR
DGC5511
DGC5511 is a 100% solids, solvent, and VOC-free, metallic-reinforced polymer composite developed for emergency or quick permanent repairs. DGC5511 was designed with metallic fillers and special modifiers to provide a permanent metal bonding, repair, or rebuilding solution for your quick repair applications while providing outstanding protection against corrosion, erosion, and abrasion.
BENEFITS
DGC5511 is a 100% solids, VOC-free, and solvent-free metallic-reinforced polymer composite designed for rapid emergency or permanent repairs. It offers exceptional protection against corrosion, erosion, and abrasion. Key benefits include ultra-fast curing, fine metallic fillers for castable and machinable services, great compression and abrasion resistance, and environmental friendliness.
APPLICATIONS
This composite is ideal for repairing metal joints, pump casings, tank roofs, hydraulic rams, damaged shafts, flanges, hydraulic pistons, pipes, engine blocks, and rebuilding metal surfaces. It offers impressive properties such as adhesion, compressive strength, hardness, tensile strength, flexural strength, impact resistance, and temperature resistance.
LIQUID MACHINABLE POLYMER COMPOSITE REPAIR TO CLOSE TOLERANCES
DGC5412
DGC5412 - is a sprayable dual-component metallic reinforced high-performance liquid polymer composite for surface repairs, corrosion prevention, and protection against erosion abrasion and chemical attack, DGC5412 was designed with special metallic fillers to provide an elevated hardness and easy machining, allowing repairs that require a finish with close tolerances.
BENEFITS
DGC5412 is a sprayable dual-component metallic-reinforced liquid polymer composite designed for surface repairs, corrosion prevention, and protection against erosion, abrasion, and chemical attack. It features special metallic fillers that provide elevated hardness and easy machining, making it ideal for repairs requiring close tolerances. This environmentally friendly composite is 100% solids with no VOCs and offers ease of mixing and application.
APPLICATIONS
It is suitable for repairing pump casings, hydraulic pistons, damaged shafts, turbo separators, structural repairs, cyclones, exhausters, pipe elbows, wear plates, and slurry pumps. DGC5412 exhibits excellent properties, including adhesion, compressive strength, hardness, tensile strength, flexural strength, impact resistance, and temperature resistance.
FAST-CURING MACHINABLE COMPOSITE REPAIR TO CLOSE
DGC5411
DGC5411 is a fast-curing metallic-reinforced polymer composite designed with excellent mechanical properties to protect against corrosion erosion and chemical attack. Ideal for resurfacing corroded and pitted metallic surfaces and worn metal parts that require recasting or machining to close tolerances, DGC5411 was developed with special metallic fillers to provide easy machining after curing.
BENEFITS
DGC5411 is a fast-curing metallic-reinforced polymer composite designed for excellent mechanical properties and protection against corrosion, erosion, and chemical attack. It is ideal for resurfacing corroded and pitted metallic surfaces and worn metal parts that require recasting or machining to close tolerances. The composite features a blend of metallic fillers for easy machining after curing. It is 100% solids with no VOCs, making it environmentally friendly and easy to mix and apply.
APPLICATIONS
This composite is suitable for a range of applications, including repairing pump casings, wear plates, damaged shafts, turbo separators, structural repairs, wall-loss repairs, rebuilding metal surfaces, hydraulic pistons, and flange repairs. It offers excellent properties such as adhesion, compressive strength, hardness, tensile strength, flexural strength, impact resistance, and temperature resistance.
COMPOSITE REPAIR FOR EROSION-CORROSION WEAR AND HIGH-COMPRESSION SERVICES
DGC5311
DGC5311 is a repair and rebuild metallic and ceramic reinforced polymer composite for applications under extreme erosion, corrosion wear, and high compression loads. Designed with a unique blend of fillers, its high density, and elevated charge of fillers make DGC5311 ideal for wall-loss repairs, filling voids, and leveling corroded and pitted surfaces.
BENEFITS
DGC5311 is a metallic and ceramic-reinforced polymer composite designed for extreme erosion, corrosion wear, and high compression loads. It features a unique blend of fillers, making it ideal for wall-loss repairs, void filling, and leveling corroded surfaces. This composite offers outstanding compression resistance, is 100% solids with no VOCs, and is suitable for environmentally friendly projects.
APPLICATIONS
It is suitable for repairing and rebuilding wear plates, damaged shafts, pump casings, turbo separators, corroded surfaces, engine blocks, hydraulic pistons, and flanges. DGC5311 exhibits excellent properties, including adhesion, compressive strength, hardness, tensile strength, flexural strength, impact resistance, and temperature resistance.
COMPOSITE REPAIR FOR COMPRESSION AND EROSION DAMAGE
DGC5211
DGC5211 is a 100% solid, metallic, and ceramic-reinforced polymer composite for compression, corrosion, abrasion, and erosion damage repair, designed with a high content of blended fillers to provide a surface with outstanding resistance for your applications under extreme operational conditions. DGC5211 provides surprisingly high abrasion resistance for a metal repair and rebuild composite.
BENEFITS
DGC5211 is a 100% solid, metallic, and ceramic-reinforced polymer composite designed for repairing compression, corrosion, abrasion, and erosion damage. It contains a high content of blended fillers, providing outstanding resistance for applications under extreme conditions. This composite offers excellent compression and abrasion resistance, making it ideal for protecting assets.
APPLICATIONS
It is suitable for repairing wear plates, damaged shafts, pump casings, turbo separators, engine blocks, hydraulic pistons, and more. DGC5211 exhibits excellent properties, including adhesion, compressive strength, hardness, tensile strength, flexural strength, impact resistance, and temperature resistance.
MACHINABLE METALLIC-REINFORCED POLYMER REPAIR FOR HIGH COMPRESSION SERVICES
DGC5111
DGC5111 is a machinable metallic reinforced repair and rebuild polymer composite with outstanding mechanical properties, designed for extreme compression loads, with special metallic fillers to provide a surface with exceptional resistance to compression, DGC5111 is castable and easy to machine even to low tolerances for all your metal protection, repair and rebuild applications under extreme working conditions.
BENEFITS
DGC5111 is a machinable metallic-reinforced repair and rebuild polymer composite designed for extreme compression loads. It features special metallic fillers that provide exceptional resistance to compression. This composite is ideal for repair and rebuild services, offering outstanding compression resistance. It is also 100% solids with no VOCs, making it an environmentally friendly choice.
APPLICATIONS
DGC5111 is suitable for protecting, repairing, and rebuilding various metal components, including wear plates, damaged shafts, pump casings, turbo separators, engine blocks, hydraulic pistons, and slurry pumps. It exhibits excellent properties, including adhesion, compressive strength, hardness, tensile strength, flexural strength, impact resistance, and temperature resistance.
SPRAYABLE HIGH-DENSITY CROSSLINKED POLYMER COMPOSITE
DGC2612
DGC2612 is a high-density crosslinked ceramic reinforced dual component liquid polymer composite, sprayable and easy to use for severe wear and chemical attack in dry and immersion applications. It is designed with a medium-viscosity epoxy resin and fine ceramic fillers, making it ideal for increasing flow and reducing friction and wear due to turbulence.
BENEFITS
This composite is a high-density crosslinked ceramic-reinforced dual-component liquid polymer that can be sprayed and is easy to use for severe wear and chemical attack in dry and immersion applications. It offers outstanding chemical and abrasion resistance, making it ideal for extending the life of assets. The ceramic reinforcement helps protect equipment exposed to particle wear. Additionally, it is 100% solids with no VOCs, making it an environmentally friendly choice.
APPLICATIONS
It is suitable for a wide range of applications, including pumps and valves, immersion applications, protection against chemical attack, high wear and abrasion environments, girth welds, storage tanks, secondary containments, lining for pipelines, and slurry systems. This composite exhibits excellent properties, including adhesion, abrasion resistance, compressive strength, hardness, tensile strength, flexural strength, and temperature resistance.
REPAIR COMPOSITE FOR EXTREME EROSION AND CHEMICAL PROTECTION
DGC2361
DGC2361 is a dual-component ceramic-reinforced polymer composite specifically designed for dry and immersion, extreme corrosion-erosion, and chemical environments. It is formulated with a high solids content a modified phenol Novolac epoxy resin and fine ceramic fillers, resulting in a smooth and polished finish that offers exceptional flow and abrasion wear resistance.
BENEFITS
This dual-component ceramic-reinforced polymer composite is designed for extreme corrosion-erosion and chemical environments. It offers outstanding chemical and abrasion resistance, making it ideal for extending asset life. With a high solids content, modified phenol Novolac epoxy resin, and fine ceramic fillers, it creates a smooth, polished finish that reduces energy consumption during equipment operation.
APPLICATIONS
Suitable for pipelines, immersion applications, protection against chemical attack, high wear and abrasion environments, sealing leaks, storage tanks, secondary containments, pumps and valves, heat exchangers, and slurry systems. It boasts excellent properties, including adhesion, abrasion resistance, compressive strength, hardness, tensile strength, flexural strength, impact resistance, and temperature resistance.
SEVERE CORROSION, EROSION, AND CHEMICAL ATTACK ENVIRONMENTS
DGC2232
DGC2232 is a 100% solids, sprayable ceramic-reinforced, dual-component liquid polymer composite formulated with a modified phenol Novolac epoxy resin and fine ceramic fillers. It is specifically designed to provide excellent laminar flow and protection against severe corrosion, erosion, and chemical attack, making it also ideal for continued immersion environments.
BENEFITS
The 100% solids, sprayable ceramic-reinforced polymer composite offers multiple advantages. It simplifies asset protection due to its sprayable nature, saving time and effort. The inclusion of fine ceramic fillers makes it ideal for environments with severe fine particulate wear. It excels in chemical and abrasion resistance, extending the life of assets. Additionally, its high gloss and low drag surface reduce energy consumption during equipment operation.
APPLICATIONS
This composite finds versatile applications in environments prone to severe corrosion, erosion, and chemical attack. It is suitable for pipelines, immersion settings, areas susceptible to chemical attack, high-wear and abrasion scenarios, mixing vessels, storage tanks, secondary containments, pumps and valves, heat exchangers, and slurry systems. Its protective qualities make it an excellent choice for asset preservation.
REPAIR COMPOSITE FOR EXTREME ABRASION AND CAVITATION
DGC1911
DGC1911 is a large particulate reinforced polymer composite designed with a unique blend of ceramic fillers for your applications under extreme cavitation, corrosion, erosion, and sliding abrasion wear, particularly when caused by large and coarse particulates. This engineered polymer meets the demands of your environment, even under the most challenging conditions.
BENEFITS
This reinforced polymer composite is tailored for extreme abrasion and cavitation challenges. It features large ceramic fillers, making it ideal for combating severe wear caused by large particulates. Its unique ceramic blend is specially formulated for demanding cavitation applications. As a 100% solids composite with no VOCs, it's environmentally friendly. The high build quality of this composite makes it perfect for repair and rebuild applications.
APPLICATIONS
This composite excels in environments prone to extreme cavitation, corrosion, erosion, and sliding abrasion wear. It finds applications in impellers, immersion scenarios, cyclones, crushers, high-wear, and erosion environments, pump cases, pumps and valves, wear plates, heat exchangers, and slurry systems. It meets the demands of challenging conditions, preserving and protecting assets effectively.
HYBRID REPAIR COMPOSITE FOR EXTREME IMPACT AND SEVERE ABRASION
DGC1711
DGC1711 is a new generation of high shape-memory, hybrid resin polymer composite developed specially to increase surface protection against continued direct impact. This dual-component hybrid resin is reinforced with fine ceramic fillers ideal for applications exposed to severe fine particulate sliding abrasion, erosion, and corrosion.
BENEFITS
This hybrid repair composite is a high-shape-memory, hybrid resin polymer composite designed to enhance surface protection against direct impact. It offers excellent impact resistance, making it ideal for applications exposed to severe impacts. The inclusion of fine ceramic fillers makes it suitable for combating severe fine particulate sliding abrasion, erosion, and corrosion. It is 100% solids with no VOCs, making it an eco-friendly choice. Additionally, it is easy to mix and apply, requiring no special tools or skills, making it suitable for manual applications.
APPLICATIONS
This composite is well-suited for a variety of applications, including environments with severe cavitation, workbenches subjected to direct impacts, sliding abrasion scenarios, replacement of ceramic tiles, pump cases, pipe bends, pumps and valves, wear plates, and magnetic separators. It excels in situations where surface protection against impact and severe abrasion is crucial.
EXTREME CORROSION-EROSION AND CHEMICAL ENVIRONMENTS
DGC1612
DGC1612 is our dual-component, sprayable, ceramic-reinforced liquid polymer composite for applications in environments exposed to extreme erosion corrosion, and chemical attack. It is designed with micro-ceramic fillers and provides a smooth, polished finish with exceptional chemical and abrasion resistance, and it is ideal for immersion and dry services.
BENEFITS
This dual-component, sprayable, ceramic-reinforced liquid polymer composite is designed for extreme erosion, corrosion, and chemical attack environments. It offers outstanding chemical and abrasion resistance, making it an excellent choice for extending the life of assets. The inclusion of micro-ceramic fillers makes it ideal for fine particulate wear applications. It is 100% solids with no VOCs, making it environmentally friendly. Additionally, it provides a high gloss, and low drag surface, reducing energy requirements.
APPLICATIONS
This composite is well-suited for various applications, including pipelines, immersion scenarios, chemical attack environments, high wear and abrasion situations, mechanical impact protection, storage tanks, secondary containment, pumps and valves, heat exchangers, and slurry systems. It excels in environments where protection against extreme erosion, corrosion, and chemical attack is essential.
REPAIR COMPOSITE FOR SEVERE CORROSION, EROSION, AND CHEMICAL ATTACK
DGC1552
DGC1552 is a 100% solids ceramic reinforced liquid polymer composite designed for applications under severe corrosion, erosion, chemical attack, and fine particle abrasion. It is formulated with fine ceramic fillers to provide a smooth, polished finish with high impermeability and abrasion resistance. It is a dual-component composite that offers excellent performance against the mentioned challenges.
BENEFITS
This 100% solids ceramic-reinforced liquid polymer composite is designed for severe corrosion, erosion, chemical attack, and fine particle abrasion. It offers a sprayable application for fast protection, a high-flow low-drag surface for reduced energy consumption, and fine ceramic fillers for severe particulate wear. It excels in providing outstanding chemical and abrasion resistance, extending asset life.
APPLICATIONS
This composite is suitable for various applications, including impellers, immersion scenarios, chemical attack environments, high wear, and erosion situations, sliding abrasion protection, pump cases, rotors, wear plates, heat exchangers, and slurry systems, where protection against severe corrosion and abrasion is required.
LOW DRAG, REPAIR COMPOSITE FOR EROSION AND CHEMICAL PROTECTION
DGC1512
DGC1512 is an engineered dual-component low-drag, ceramic-reinforced liquid polymer composite designed with a low-viscosity, high-solids modified epoxy resin. This innovative polymer incorporates fine ceramic fillers to protect surfaces exposed to services under extreme chemical attack, severe erosion, corrosion, and light abrasion environments.
BENEFITS
This low-drag, ceramic-reinforced liquid polymer composite is designed for erosion and chemical protection. It offers a sprayable application for efficiency, exceptional chemical and abrasion resistance to extend asset life, fine ceramic fillers for severe fine particulate wear, and a high-gloss, low-drag surface to reduce energy consumption.
APPLICATIONS
Ideal for impellers, immersion applications, protection against chemical attack, high wear, erosion, sliding abrasion, pump cases, pumps and valves, wear plates, heat exchangers, and slurry systems where surfaces are exposed to extreme chemical attack, severe erosion, corrosion, and light abrasion environments.
REBUILD COMPOSITE FOR ABRASION AND CHEMICAL PROTECTION
DGC1511
DGC1511 is an engineered dual-component ceramic reinforced polymer composite specifically designed to repair and rebuild components exposed to moderate abrasion, severe corrosion, erosion, and chemical attacks. This innovative polymer matrix is designed with medium-viscosity modified epoxy resin and fine ceramic fillers to enhance protection in harsh environments.
BENEFITS
This rebuild composite is a dual-component ceramic-reinforced polymer composite designed for abrasion and chemical protection. It is 100% solids with no VOCs, making it environmentally friendly. It offers outstanding chemical and abrasion resistance, extending asset life. The ceramic-reinforced polymer composite enhances equipment life exposed to particle wear and is easy to mix and apply for repair services.
APPLICATIONS
Ideal for use in mixing vessels, heat exchangers, slurry systems, high wear, and erosion environments, mechanical impact situations, storage tanks, secondary containments, pumps and valves, wear plates, and slurry systems where components are exposed to moderate abrasion, severe corrosion, erosion, and chemical attacks.
REPAIR COMPOSITE FOR EXTREME SLIDING ABRASION WEAR
DGC1411
DGC1411 is an engineered dual-component ceramic reinforced polymer composite specifically designed for your applications under severe sliding abrasion wear caused by coarse particles. This innovative polymer matrix incorporates a unique blend of ceramic fillers to enhance the protection of surfaces against severe abrasive and erosion attacks.
BENEFITS
This repair composite is a dual-component ceramic-reinforced polymer composite designed for extreme sliding abrasion wear caused by coarse particles. It is 100% solids with no VOCs, making it environmentally friendly. It offers outstanding sliding abrasion resistance, extending asset life. The composite incorporates large ceramic fillers ideal for large particulate wear applications and provides a high-gloss, low-drag surface, reducing energy requirements.
APPLICATIONS
Ideal for use in mixing vessels, magnetic separators, severe cavitation environments, high wear, and erosion situations, sliding abrasion conditions, pump cases, pipe bends, pumps and valves, wear plates, and slurry systems where extreme sliding abrasion wear is a challenge.
ULTRA-FAST CURING FOR EXTREME SLIDING ABRASION WEAR
DGC1311
DGC1311 is a dual-component ultra-fast curing, ceramic-reinforced polymer composite specifically designed for your applications under severe sliding abrasion wear caused by midsize particulates. This innovative polymer incorporates a unique blend of special medium-sized fillers to enhance protection in extreme abrasion and corrosion environments.
BENEFITS
This ultra-fast curing repair composite is a dual-component ceramic-reinforced polymer composite designed for extreme sliding abrasion wear caused by midsize particulates. It offers the benefit of ultra-fast curing, allowing for a quick return to service of your assets. It incorporates medium-sized ceramic fillers, making it ideal for midsize particulate wear applications. Like the others, it is also 100% solids with no VOCs, ensuring an environmentally friendly choice.
APPLICATIONS
Suitable for use in various applications including mixing vessels, magnetic separators, severe cavitation environments, high wear and erosion situations, sliding abrasion conditions, pump cases, pipe bends, pumps and valves, wear plates, and slurry systems where midsize particulate sliding abrasion wear is a concern.
REPAIR CERAMIC REINFORCED COMPOSITE FOR SEVERE ABRASION WEAR
DGC1211
DGC 1211 is a solvent and VOC-free, ceramic-reinforced polymer composite specifically developed for repairing surfaces exposed to severe sliding abrasion caused by fine particles. This innovative polymer incorporates a unique blend of fine fillers to enhance the laminar flow of the material. It is ideal for protecting against severe abrasion and corrosion environments.
BENEFITS
This repair composite is a solvent and VOC-free ceramic-reinforced polymer composite designed for surfaces exposed to severe sliding abrasion from fine particles. It is 100% solids with no VOCs, making it environmentally friendly. It offers outstanding sliding abrasion resistance, extending equipment life. The composite has a high-gloss, low-drag surface, reducing energy requirements for equipment operation.
APPLICATIONS
Ideal for protecting surfaces in various applications, including mixing vessels, magnetic separators, severe cavitation environments, high wear, and erosion conditions, sliding abrasion situations, pump cases, pipe bends, pumps and valves, wear plates, and slurry systems exposed to severe abrasion and corrosion.
